Wilco Technologies
This website is a work in progress - July 1st 2008. Stay tuned for much more information and testimonials on the Trajectaflex Resin Firing System.
TRAJECTAFLEX* RESIN FIRING NOZZLE
Introduction
The Trajectaflex Resin Firing Nozzle is a steel nozzle designed to shoot a two pack synthetic resin capsule into a pre drilled bolt hole for resin set bolting. It consists of a tension spring with an adaptor at each end, a nylon inner tube and an exchangeable tip with air exhaust slots.
The Trajectaflex Resin Firing Nozzle is fixed at the end of the jumbo rail to an independent slide, allowing it to be extended and retracted past the end of the jumbo boom.
Resin capsules are loaded into a manifold located at the operators platform. The capsules are then shot with air pressure via a delivery line along the jumbo boom passing through the Trajectaflex nozzle and up the pre drilled hole.
Advantages of the Trajectaflex
  • Safe and efficient method of installing resin set bolts
  • Installing ground support as you advance forward is easily adhered to using this system.
  • The Trajectaflex resin installation is a single pass system for installing resin set bolts. With a dual boom development jumbo the bolt hole can be drilled with one boom while the other boom inserts the resin and the bolt.
  • Loading resin capsules from the jumbo platform means far less time on and off the machine reducing operator fatigue and chance of injury.
  • Locating the pre drilled hole using the Trajectaflex nozzle is simplified due to the nozzles robustness and design. The hole can be probed for without damage to the nozzle.
  • With the collar of the pre drilled hole engaged and a slight boom movement, the nozzle will flex and self index, pushing the nozzle tip up into the hole.
  • Checking physically for correct bolt hole alignment is eliminated, therefore reducing the operators chance of fatigue and injury due to less on and off the operators platform.
  • The need for a jumbo operator’s offsider (nipper) is significantly reduced.
Maintenance
Downtime is kept to a minimum using the Trajectaflex due to the simplicity of its design. All components of the nozzle can be unscrewed by hand with the exception of one component where two C spanners are required. Complete disassembly can be achieved within three minutes.
 
Wilco Technologies is focused on providing innovative solutions to the mining sector. Our aim is to supply quality products that provide our clients with effective solutions for underground strata control.
The Trajectaflex Resin Firing System was first trialled at BHP Billiton’s Olympic Dam mine site in February 2005.
Efficiency and safety were key drivers to improving resin set bolting cycle times.
Wilco Technologies draws from 18 years first hand experience in underground hard rock development mining. Its managing director, Michael Williams, has a sound knowledge and experience in the field, having been through the full cycle of development mining.
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Trajectaflex Resin Firing Nozzle
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Nozzle indexed into pre-drilled bolt hole shooting resin capsules.
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Loading resin capsules into loading manifold from operator's platform

Photo Gallery - Click on the thumbnails for a closer look at the images
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Trajectaflex nozzle and slide assembly mounted on jumbo rail
Trajectaflex nozzle and slide assembly mounted on jumbo rail.
Installing resin set bolts.
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Resin loading manifold, storage box & tools.
Resin loading manifold, storage box & tools.
Atlas Copco single boom jumbo showing nozzle and slide assembly.
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Atlas Copco 104 fitted with Trajectaflex Resin Firing System.
Trajectaflex mounted onto
Atlas Copco M2D.
MK-2 prototype of Trajectaflex nozzle indexed into pre-drilled bolt hole.
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Atlas Copco installing resin set bolt through fibrecrete.
Cutting a portal in the bottom of an open pit gold mine. Mesh, fibre crete and resin bolts were used for ground support.
Trajectaflex nozzle indexing hole through fibrecrete.

“Through my experience as a jumbo operator I could see the need for a faster, safer and simplified solution for installing resin set bolts with a development jumbo drill.

The Trajectaflex Resin Firing System has evolved from initial concept by keeping a simplistic approach to design which now provides an efficient, low maintenance, user friendly alternative for resin set bolting.”

Michael Williams
(Managing Director Wilco Technologies).


*Trajectaflex is a registered trademark of Michael Dene Williams. The product has a World Wide Patent pending.

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